Plate Mill Oil Film Bearing

TYHI have been designing and manufacturing various Hydrodynamic and Hydrostatic-hydrodynamic oil film bearings, which meet with the requirements of heavy loading, large impact and reversible speed for the 2400mm, 2800mm, 3500mm, 4300mm, 4700mm, 5000mm, 5500mm plate mills and so on.

Main parameters:

Working diameter: Φ1000mm~1800mm

Length diameter ratio: 0.6~0.9

Tel.: +86-351-6362514,13753106425

Email: ymzc@tyhi.com.cn

Application

Our oil film bearings are installed in back-up roll assembly (or work roll assembly), to bear the rolling pressure and ensure low-energy-consumption performance of the rolls.

Features

01.TYHI has constantly been researching and developing in oil film bearing theory, material and structure with internationally leading technology. For different rolling mill characteristics, TYHI can provide customized oil film bearing solutions. TYHI has its own oil film bearing research institute and oil film bearing engineering laboratory, and has compiled and set up China National Standard of Oil Film Bearing for Rolling Mills.

02.TYHI is capable of producing 1000 sets of oil film bearings annually with specifications ranging from diameter 160mm to 2000mm. Advanced equipment such as large vertical grinding center, intelligent alloy welding center and so on, are used in the manufacturing process, and advanced technology is developed to guarantee the performance accuracy of oil film bearing products. For example, the surface grinding technology can make sure that the sleeve surface roughness reaches Ra 0.02~0.05, and the Babbitt alloy welding technology can make sure that the alloy bond strength reaches above 80MPa.

03.The professional service team established by TYHI consists of experts for rolling mill, bearing and lubrication, who can provide technical consultation, on-site installation guidance, fault diagnosis and technical training, etc., and can respond quickly to users' demands in shortest time to ensure reliable operation of oil film bearings.

Structure

The oil film bearing can be divided into two types, Hydrodynamic type and Hydrostatic-hydrodynamic type, which is selected according to the specific working condition of the mill. A set of oil film bearing mainly consists of radial loadtaking system, axial loadtaking system, sealing system, locking system, protection system and monitoring system.
In the radial loadtaking system, the sleeves are of two different types: keyless and keyless & thin wall; hydrostatic-hydrodynamic bushings are of three types: single oil cavity, double oil cavity and four oil cavity; Axial loadtaking system have two different structures: single thrust and double thrust; there are two different types of seals in sealing system: JF seal and ACS seal; there are three different types of locking system: mechanical locking, hydraulic locking and mobile hydraulic locking. Customers are free to make their decision of combination of above various types in accordance with their conditions.

Reference

Reference of plate mill oil film bearings in domestic market

No.

Customer

Mill Type

Specification

Mill designer

1

Angang Steel Co. Ltd

5500 Plate mill

ZYC167086WJB

SMS·group

2

Jiangsu Shagang Group

5000 Plate mill

ZYC167076WJB

VAI

3

Xiangtan Iron and Steel Co. Ltd of Hunan Valin

5000 Plate mill

ZYC1520-86WJB

SMS·group

4

Nanjing Iron and Steel Co. Ltd

4700 Plate mill

ZYC167086WJB

SMS·group

5

Wuyang New Plate Co. Ltd

4300 Plate mill

ZYC1520-86WJB

VAI

6

Shougang Qinhuangdao Steel Co. Ltd

4300 Plate mill

ZYC1520-76WJB

SMS·group

7

SD Steel Jigang Co. Ltd

4300 Plate mill

ZYC1520-86WJB

VAI

8

Jiangyin Xingcheng Special Steel Works Co. Ltd

4300 Plate mill

ZYC1560-84WJ

DANIELI

9

Wusteel Co. Ltd

4200 Plate mill

ZYC1300-75WJ

EZ

10

Chongqing Iron and Steel Co. Ltd

4100 Plate mill

ZYC1600-75WJ

EZ

11

Baotou Steel Co. Ltd

4100 Plate mill

ZYC1520-66WJB

SMS·group

12

Xinyu Steel Co. Ltd

3800 Plate mill

ZYC1450-75WJ

SMS·group

13

Xiangtan Iron and Steel Co. Ltd of Hunan Valin

3800 Plate mill

ZYC1450-75WJ

SMS·group

14

Hebei Jingye Steel Co. Ltd

3800 Plate mill

ZYC1340-75WJ

EZ

15

Tangshan Steel Plate Co. Ltd

3500 Plate mill

ZYC1450-75WJ

EZ

16

HBIS Group Hansteel Co. Ltd

3500 Plate mill

ZYC1500-75WJ

CFHI

17

Shanxi Taigang Stainless Steel Linfen Co. Ltd

3300 Plate mill

ZYC1500-75WJ

EZ

18

Hebei Wenfeng Steel Co. Ltd

3000 Plate mill

ZYC1065-84WJ

CFHI

19

Liuzhou Iron and Steel Co. Ltd

2800 Plate mill

ZYC1350-75WJ

EZ

20

JISCO Hongxing Steel Co. Ltd

2800 Plate mill

ZYC1350-84WJJ

CFHI

21

Western Titanium Technologies Co. Ltd

2800 Plate mill

ZYC1340-75WJ

SHMP

22

Chongqing Iron and Steel Co. Ltd

2700 Plate mill

ZYC1115-75WJ

EZ

23

Xinyu Steel Co. Ltd

2500 Plate mill

ZYC1450-75WJ

 

24

Minmetals Yingkou Medium Plate Co. Ltd

2450 Plate mill

ZYC1115-75WJ

 

25

Baosteel Shaoguan Steel Co. Ltd

Steckel mill

ZYC1340-75WJ

DANIELI

26

Jiaxing Special Steel Co. Ltd

Steckel mill

ZYC1115-75WJ

CFHI

27

Anyang Iron and Steel Group Co. Ltd

Steckel mill

ZYC1450-75WJ

DANIELI

28

Jiangyin Xingcheng Special Steel Works Co. Ltd

Steckel mill

ZYC1450-80WJ

DANIELI

29

SD Steel Rizhao Co. Ltd

Steckel mill

ZYC1520-86WJB

SMS·group

30

Chianlco Shenyang Nonferrous Metal Processing Co. Ltd

Steckel mill

ZYC1115-75WJ

 

 

Reference of plate mill oil film bearings in international market

No.

Customer

Mill Type

Specification

Mill designer

1

Arcelormittal steel Co. Ltd, Romania

4500 Plate mill

76″- 72 QC

 

2

China Steel Co. Ltd, Taiwan

3980 Plate mill

64"-81

 

3

Azovstal Steel Co. Ltd, Ukriane

3600 Plate mill

Φ1320×1180

 

4

Vinashin Cailan Steel undefinedamp; Iron Co. Ltd, Vietnam

3500 Plate mill

66″-75KL

 

5

Yieh United Steel Co. Ltd, Taiwan

1800 Steckel mill

54"-75KL

 


Awards

获奖图

1. TZ oil film bearing series ZYC160-1800 are awarded gold prize as National Quality Product.

2. TZ oil film bearing is awarded with "China famous brand product in September 2005.

3. The Industrial Standard of Oil Film Bearing is awarded with Second Class Prize by the Ministry of Machinery Building Industry.

4. TZ oil film bearing series ZYC1300 is awarded with Third Class Prize by the Ministry of Machinery Building in scientific and technology progress.

5. TZ ZYC500 Hydrostatic-Hydrodynamic Oil Film Bearing is awarded with Second Class Prize by Shanxi Provincial Government for scientific and technology progress.

6. TZ ZY900 bearings are awarded with First Class Prize by Taiyuan Municipal Government for scientific and technology progress.